What exactly is a concrete batching plant? It is actually specialized equipment used for efficiently and uniformly producing concrete. It can be found in many fields of construction projects, such as tunnels, bridges, railways, highways, airports, ports, docks, and water conservancy projects, all of which rely on it.
OLEEK Concrete Batching Plant Projects
All kinds of concrete batching plants
We are honored to announce that, as an authorized agent of Shantui Construction Machinery Co., Ltd., we bring you the full range of high – quality mechanical equipment and professional services from Shantui. As a leading brand in the industry, Shantui is renowned for its outstanding engineering technology and reliable product quality. We promise to provide you with all – round support with the same professionalism and enthusiasm to meet all your construction needs.
Energy-saving mixing plants for cities / T-series concrete mixing equipment
Rated productivity:120 - 300 m³/h | Discharge capacity:2000 - 5000 L
Engineering Station / C-series concrete mixing equipment
Rated productivity: 60 - 270 m³/h | Discharge capacity: 1000 - 4500 L
High-efficiency commercial concrete mixing station / M series
Rated productivity: 120 - 300 m³/h | Discharge capacity: 2000 - 5000 L
Standard commercial concrete mixing building / T series
Rated productivity: 180 - 300 m³/h | Discharge capacity: 3000 - 5000 L
Energy-saving commercial concrete mixing stations for cities / D series
Rated productivity: 120 - 300 m³/h | Discharge capacity: 2000 - 5000 L
Engineering Station / R Series
Rated productivity: 60 - 270 m³/h | Discharge capacity: 1000 - 4500 L
Engineering Station / H Series
Rated productivity: 25-75 m³/h | Discharge capacity: 500-1500 L
Engineering Station / Y Series
Rated productivity: 25-100 m³/h | Discharge capacity: 500-2000 L
Ultra-High Performance Concrete (UHPC) mixing station / U series
Rated productivity: 18-30 m³/h | Discharge capacity: 3000 L
How To Choose The Batching Concrete Plant?
Choosing the right batching concrete plant is crucial for ensuring the efficient production of high-quality concrete and optimizing the overall performance of your construction projects. You are advised to consider the following factors to match the batching plant’s capabilities with your specific needs.
Confirm Project Requirements
Determine the specific needs of your project,including required production capacity, types of concrete mixes, and delivery methods. This will help you know how do you start a concrete batching plant.
Assess site Conditions
Assess including available space, access to utilities, and environmental regulations, to determine the suitability for installing a concrete batching equipment.
Decide Batching System
Decide between stationary, mobile, or portable batching plants based on project duration, mobility requirements, and production volume. You also need to know how do concrete mixer plants work.
Evaluate Automation Level
Decide between stationary, mobile, or portable batching plants based on project duration, mobility requirements, and production volume. You also need to know how do concrete mixer plants work.
Consider Maintenance Requirements
Consider the maintenance needs and accessibility of components such as mixers, conveyors, and control systems to minimize downtime and maintenance costs.
Consider Environment lmpact
Consider regulatory compliance, pollution prevention, resource conservation, climate change mitigation, and sustainability, ensuring responsible business practices.
Examine Supplier Reputation
Select reputable suppliers with a proven track record in manufacturing reliable plants, providing excellent customer support, and offering warranty and after-sales services.
Consider Cost & Budget
Compare the initial investment costs of batching plant, including equipment price, installation fee, and operational costs, with long-term benefits such as productivity, quality, and reliability.
The main systems of the concrete mixing station
The concrete mixing station mainly consists of five major systems, namely the mixing host, the material weighing system, the material conveying system, the material storage system and the control system, as well as other auxiliary facilities.
Mixing Host
The mixing host is a very important part of the concrete mixing station, and usually adopts a twin-shaft forced mixer. This kind of mixer has the characteristics of high mixing efficiency, good mixing uniformity, and strong wear resistance. The main function of the mixing host is to mix materials such as cement, aggregates, and water to form uniform concrete.
Material Weighing System
The material weighing system is responsible for accurately weighing various materials according to the set mix proportion. This system usually consists of electronic scales, sensors, controllers, etc., and can achieve precise measurement of various materials such as cement, aggregates, and water, ensuring the stable quality of concrete
Material Conveying System
The material conveying system includes parts such as aggregate conveying, cement conveying, and water conveying. Aggregate conveying usually adopts belt conveyors or bucket elevators to transport aggregates from the silo to the mixing host; cement conveying generally adopts screw conveyors or pneumatic conveying systems to transport cement from the cement silo to the mixing host; water conveying is achieved through water pumps and pipelines.
Material Storage System
The material storage system includes cement silos, aggregate silos, additive silos, etc. These silos usually adopt steel structures or reinforced concrete structures, with sufficient strength and sealing performance to ensure that the materials are not affected by moisture, do not agglomerate, and are not polluted during the storage process.
Control System
The control system is the “brain” of the concrete mixing station, responsible for the operation control of the entire mixing station. The control system usually adopts a PLC (Programmable Logic Controller) or a touch screen control system, which can achieve automated and intelligent control and improve the operation efficiency and stability of the mixing station.
Precautions for Concrete Mixing Station Maintenance
Regular Inspection and Cleaning
- Daily Visual Inspection: Check the entire batching plant daily for signs of wear, damage or malfunction. Pay special attention to the mixers, conveyor belts and weighing systems.
- Regular Cleaning: Remove concrete build-ups from the mixers, chutes and other areas where residues may accumulate. Use high-pressure water jets or mechanical tools to prevent hardened concrete from affecting operations.
Consistent Lubrication
- Lubricate moving parts: Regularly apply lubricants to all moving parts (such as mixer shafts, conveyor belts and bearings) to reduce friction and wear.
- Follow the manufacturer’s guidelines: Use the recommended lubricants by the concrete equipment manufacturer and adhere to the specified lubrication schedule.
Calibration of the Weighing System
- Frequent Calibration: Regularly calibrate the weighing systems for cement, aggregates, water and admixtures. Accurate measurement is crucial for maintaining the quality of the concrete mixture.
- Check Sensors and Load Cells Regularly: Ensure that sensors and load cells are working properly and there are no obstructions or damages.
Monitoring and Maintaining the Electrical System
- Check the Wiring: Regularly check all wires and connections for signs of wear, corrosion or loose connections. Solve any problems immediately to prevent electrical failures.
- Maintenance of the Control Panel: Keep the control panel clean and ensure that all buttons, switches and displays are working properly. Solve any malfunctions in a timely manner.
Proper Silo Maintenance
- Check the moisture: Ensure that the cement and fly ash silos are properly sealed to prevent moisture from entering and avoid material caking and blockages.
- Check the pressure relief valves: Regularly check the pressure relief valves on the silos to ensure that they are working properly and prevent overpressure.
Ensuring Adequate Safety Measures
- Emergency System: Regularly test all emergency stop buttons and safety systems to ensure that they are functioning properly. These systems are crucial for accident prevention.
- Personal Protective Equipment (PPE): Ensure that all personnel wear appropriate personal protective equipment, such as hard hats, gloves and safety glasses, especially during the maintenance of the concrete mixing station.
Maintaining the Conveying System
- Check the Belts: Inspect the conveyor belts for signs of wear, tearing or misalignment. Replace or repair any damaged conveyor belts to avoid material spillage and production delays.
- Lubricate the Rollers: Regularly lubricate the rollers and pulleys to ensure smooth operation and prevent the belts from slipping.
Inspection of the Water and Admixture Systems
- Check for Leaks: Regularly check the water and admixture batching systems for leaks or blockages. Ensure that the batching is accurate and consistent with the mixture design.
- Clean the Filters: Regularly clean or replace the water and mixture filters to ensure the quality and consistency of the materials used.
Environmental Considerations
- Dust Control: Maintain the dust collection system to minimize the impact on the environment and ensure compliance with local regulations.
- Proper Waste Disposal: Implement appropriate treatment methods for concrete waste, used filters and other materials generated during maintenance.
Monitoring Mixer Performance
- Check Mixing Efficiency: Regularly evaluate the performance of the mixer to ensure that it can produce uniform and high-quality concrete. If necessary, adjust the mixing time or the configuration of the blades.
- Check the Gearbox and Motor: Ensure that the gearbox and motor of the mixer operate smoothly without overheating or abnormal noises.
Global Concrete Plant Cases
As a reputable and experienced manufacturer of concrete mixing plants, our sales of concrete mixing plants have expanded to more than 100 countries. We have established a global business and provided reliable and efficient solutions for concrete production in various regions. Learn more about Aimix. Here are the cases of concrete plants from all over the world.
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- Please describe the type of project (for example, building houses, factories, roads, bridges, dams, airports, etc.)
- Please list the specific equipment or types (such as crushing stations, asphalt stations, batching stations, self-loading mixers, concrete pumps, etc.)
- Please tell us when your expected equipment or project is scheduled to start upgrading
- Please elaborate on your specific requirements or expectations (for example, project location, voltage, climate, etc.)
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